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51.
Friction stir lap welding of a DP1180 advanced ultrahigh strength steel was successfully carried out by using three welding tools with different pin lengths. The effects of the welding heat input and material flow on the microstructure evolution of the joints were analyzed in detail. The relationship between pin length and mechanical properties of lap joints was studied. The results showed that the peak temperatures of all joints exceeded A c3, and martensite phases with similar morphologies were formed in the stir zones. These martensite retained good toughness due to the self-tempering effect. The formation of ferrite and tempered martensite was the main reason for the hardness reduction in heat-affected zone. The mechanical properties of the lap joints were determined by loading mode, features of lap interface and the joint defects. When the stir pin was inserted into the lower sheet with a depth of 0.4 mm, the lap joint exhibited the maximum tensile strength of 12.4 kN.  相似文献   
52.
The microstructure evolution and high-temperature mechanical properties of laser beam welded TC4/TA15 dissimilar titanium alloy joints under different welding parameters were studied. The results show that the weld fusion zone of TC4/TA15 dissimilar welded joints consists of coarsened β columnar crystals that contain mainly acicular α′ martensite. The heat affected zone is composed of the initial α phase and the transformed β structure, and the width of heat affected zone on the TA15 side is narrower than that on the TC4 side. With increasing temperature, the yield strength and ultimate tensile strength of the TC4/TA15 dissimilar welded joints decrease and the highest plastic deformation is obtained at 800 °C. The tensile strength of the dissimilar joints with different welding parameters and base material satisfies the following relation (from high to low): TA15 base material > dissimilar joints > TC4 base material. The microhardness of a cross-section of the TC4/TA15 dissimilar joints reaches a maximum at the centre of the weld and is reduced globally after heat treatment, but the microhardness distribution is not changed. An elevated temperature tensile fracture of the dissimilar joints is located on the side of the TC4 base material. Necking occurs during the tensile tests and the fracture characteristics are typical when ductility is present in the material.  相似文献   
53.
The high radiation resistance and long time stability of Gd2Zr2O7 ceramics make it a promising candidate for high level waste (HLW) immobilization materials. In this study, single phase nanocrystalline Gd2Zr2O7 was successfully synthesized and consolidated at temperatures around 1050 °C for only 1 min by flash sintering for the first time. The phase evolution and microstructural development during flash sintering were systematically studied and compared with the conventionally sintered samples. The flash sintered Gd2Zr2O7 exhibit defect fluorite structure, and a following heat treatment at 1400 °C could transform the Gd2Zr2O7 ceramics from defect fluorite phase into pyrochlore phase. The MCC-1 leaching test shows that the flash sintered Gd2Zr2O7 samples exhibit good aqueous durability.  相似文献   
54.
Keyhole gas tungsten arc welding(K-TIG)of Q345 low alloy steel plates was simulated by using SYSWELD software.The temperature field of the K-TIG welding process was simulated with three different combined heat sources and was compared with the weld profile that was obtained experimentally.The temperature field that was obtained by a combination of a double ellipsoid heat source on the upper half and a three-dimensional Gauss heat source on the lower half was similar to the real situation.The effects of plate thickness,gap and welding speed on the deformation and stress of the K-TIG welded joints were investigated by K-TIG welding numerical simulation.A reduction in the thickness of the weld plates reduced the z-direction deformation and transverse residual stress;an appropriate gap reduced the residual stress and an increase in the welding speed reduced deformation after welding,but did not help to control the residual stress after welding.  相似文献   
55.
This work aims to develop a reliable method to predict mechanical properties of friction-stir-welded 6 xxx-series alloys with experimentally measured welding heat input. A calorimetrical method was utilized to experimentally measure the welding heat input in the friction stir welded of aluminum alloy 6063-T5. Good correlations between the input variables, i.e., welding parameters and physical properties of the materials, and the welding heat inputs obtained with experimental measurements were discovered. The welding heat input can be predicted using the empirical equation derived based on these correlations. Moreover, the results suggested that the thermal conductivities of the welded alloys affected the welding heat input significantly. Mechanical properties, including hardness and tensile properties, of friction-stir-welded aluminum alloy 6063 were in good correlation to the heat input obtained with experimental measurement. These correlations were explained by the evolution of the strengthening precipitates during welding. This work proposed a reliable new route to predict these mechanical responses through the estimation of heat input.  相似文献   
56.
张鹏  张佳妮  翟凤 《热处理》2020,(2):36-40
X光管是用来产生X射线的主要元件,轴承是X光管的关键器件之一。由轴身和法兰焊接而成的轴承内轴发生断裂。采用对断裂的轴承内轴进行了金相分析、断口检验、硬度检测及焊接质量检验,以揭示其断裂的原因。结果表明:轴身与法兰没有焊透,且焊缝有裂纹,导致其断裂。提出了几点关于预防轴承内轴断裂的建议。  相似文献   
57.
In recent studies, critical research interest exists in the thermo-mechanical analysis of the friction stir welding(FSW) process by numerical simulation. In this review, the thermo-mechanical analysis for FSW is overviewed regarding the computational approaches, the heat generation, the temperature, and the material fl ow behavior. Current concerns, challenges, and opportunities in current studies are discussed considering the application of the thermo-mechanical analysis. Generally, larger computational scale and better computational effi ciency are required to allow better spatial resolution in future analysis. The concepts and approaches demonstrated in the thermo-mechanical analysis for FSW open up quantitative prospects for the design of the FSW process.  相似文献   
58.
针对2219薄板铝合金,采用不同焊接热输入的TIG焊开展了对比试验,分析了焊接接头的力学性能、组织形貌和断裂特征。研究结果表明,单道焊比双道焊的接头抗拉强度的平均值提高了19.6%,断后伸长率基本相同;双道焊的接头在熔合线附近,焊缝区形成柱状枝晶,组织大小不一、形状不规则,热影响区晶粒粗化,几何形态变化,组织形态不均匀,接头在焊接温度升高时,晶粒粗化,强度降低,断口呈现了沿晶界撕裂扩展的痕迹,局部呈“河流花样”特征;单道焊的接头在熔合线附近,焊缝区等轴晶分布较多,组织均匀一致,晶粒细小,接头在经历了加热、快速冷却、常温放置后,强化相溶于固溶体,Cu原子扩散、聚集,产生点阵畸变,晶粒得到细化,强度升高,断口呈现了典型的塑形断裂痕迹,韧窝形态明显。  相似文献   
59.
以带式输送机传动滚筒为研究对象,运用ANSYS Workbench有限元软件,对有无焊点时的传动滚筒进行强度分析,在软件中模拟给定载荷的工况环境,探究有无焊点时滚筒的强度变化情况。模拟结果表明,考虑焊点时传动滚筒的变形分布变化不明显,最大变形位置并没有变化,均在滚筒筒壳中间部分;而考虑焊点时传动滚筒的应力分布变化明显,最大应力位置从外短轴变为外长轴,为带式输送机传动滚筒参数优化提供了有利依据。  相似文献   
60.
目的 加入AlN提高铁基合金的摩擦磨损性能。方法 采用PTA-400E3-HB等离子喷焊设备在Q235钢表面制备添加AlN的铁基合金喷焊层。通过光学显微镜、扫描电镜(SEM)和X射线衍射仪(XRD)研究喷焊层的组织和相结构。利用显微硬度计、摩擦磨损试验机和台阶仪对喷焊层的硬度和摩擦磨损性能进行测试。结果 添加AlN的喷焊层主要物相为α-Fe、γ-Fe和(Fe,Cr)7C3。未添加AlN的喷焊层由等轴晶组成,添加AlN的喷焊层呈现柱状树枝晶,且随AlN量增加,树枝晶组织愈加粗大。添加1%AlN喷焊层的平均显微硬度最高,为(890.1±46.8)HV0.3,比铁基喷焊层的显微硬度高131.6HV0.3;当AlN含量增加,未转变奥氏体量增加,导致喷焊层的硬度降低。加入AlN的喷焊层的摩擦系数均降低,摩擦系数稳定在0.40~0.57之间。当AlN添加量为3%时,喷焊层的磨损形貌最光滑,磨损率为1.15×10-14 m3/(N?m)。添加AlN后,喷焊层的磨损机理从之前的粘着磨损变为磨粒磨损。结论 添加AlN能提高铁基喷焊层的摩擦磨损性能。  相似文献   
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